Impact Engineering - Utrasonic Meters/Accessories

SDT 150 ULTRASONIC SYSTEM

General Description
The compact hand-held SDT 150 ultrasonic system operates like an electronic stethoscope. It quickly pinpoints ultrasound originating from air, gas, liquid or vacuum leaks, or friction in moving parts and converts them to audible frequencies and an easy to read, numerical LED readout. Diagnosing system problems is faster, safer and easier. The SDT 150 will detect and locate ultrasounds even in a noisy environment (+80 dB), because it does not react to extraneous, audible noises. The SDT 150 system serves a wide variety of functions in plant operations, maintenance and quality control.

Typical Applications

Early detection of harmful friction in moving parts (i.e. bearings and couplings)
Evaluating maintenance needs
Inspecting mechanical equipment
Identifying product defects
Projecting equipment replacement
Injector flow evaluation
Predictive maintenance evaluation
Locating air, gas, liquid or vacuum leaks

Features

LED and digital displays
Built-in loudspeaker
Digital memory
Variable input sensitivity
Rechargeable nicad battery
Direct audio output
Compact size & Lightweight

The system is manufactured with a rugged design in mind. The cast aluminum housing protects sensitive internally mounted sensors and circuits from the harsh environment and shock. The system comes with a waterproof hard shell case that is lightweight and easy to carry.

System Contents

Model 150 ultrasonic detector
High impedance, 130 dB headphones
Localization sound probe and insulating extension tube
High precision contact probe with ultra sensitive 4.5" needle
Two rechargeable nicad batteries
Battery charger
Sturdy carrying case

Performance Features
Operating frequency of 40 KHz – SDT 150 operates in a frequency range that is best suited for a variety of industrial environments. Almost all ultrasounds caused by friction, pressurized leaks, and electrical arcs have peak outputs close to the 40 KHz range.

Excellent Signal to Noise Ratio – The SDT 150 is not sensitive to the background noise, which interferes with obtaining a clear ultrasound signal. It detects and locates ultrasounds even in noisy environments.

Calibrated LED Display – LED display reads out in decibels to make confirmation of findings easy among users of different skill levels and hearing capabilities.

Headphones – The headphones block as much as 130 dB of background noise to better hear the ultrasounds and more effectively operate the detector.

Localization Extension Probe – To distinguish between ultrasounds that are being emitted n close proximity, this probe narrows the signal field for better determining the sources of the ultrasounds.

Rechargeable Nicad Battery – Unit includes a recharging connector to make recharging easy. Several Applications for SDT Ultrasonic Detection System

Early Warning of Bearing Failure – Record baseline ultrasonic readings on critical bearings, motors, conveyors valves and other equipment. Trend the results automatically to determine when to lubricate and/or replace components before they fail!

More Effective Lubrication – The SDT 150 can detect when a bearing needs lubrication, as well as when it is over lubricated by observing the noise level of the bearing. While applying lubricant, use it to determine when the grease reaches and quiets the bearing prior to over greasing.

Diagnose Valve Failure – Some common problems with valves, such as internal leaks or blockage can be confidently diagnosed. Healthy valves read very quiet while a 'leaker' will emit turbulent noise in the 35+ KHz range. Since this unit only detects high frequency ultrasound, valves can be checked while in service, even in a very noisy environment.

Verify the Condition of Steam Traps – Using the SDT 150 with the contact probe, the opening and closing of steam are verified. All types of steam traps are monitored using ultrasound technology because it is fast, effective, non-intrusive, and requires very little training.

Detect Compressed Air and Gas Leaks – Compressed air and gas leaks create ultrasonic turbulence when they pass from the pressurized side across the leak orifice to the non-pressurized side (atmosphere). Using the SDT 150, scan along the pipe until the characteristic hissing sound is heard in the headset. With the rubber location probe in place, the leak is pinpointed quickly even in noise environments.

List of Uses for the SDT 150 Ultrasonic System:
Mechanics:

- Bearings	- Gears
- Nozzles	- Injectors
- Compressors	- Transmission
- Valves	- Any moving mechanical part

Hydraulics:

- Pumps	- Actuators
- Flaps	- Valves
- Pressure	- Circulating Pumps
- Shock Absorbers	- Any hydraulic circuit

Leaks:

- Pneumatic	- All gas leaks
- Vacuum	- Valve leaks

Product Overview

Crystal oscillator
Input amplifier in SMT (Surface Mounted Technology)
Analog storage
Digital memory display
Measuring ranges of: -10 to 0 db, 0 to + 99 db (0db = 1m v)
RMS/DC converter
2 seven segment LED displays
20 dB amplifier
Amplifier adjustable from 0 to 60 dB in 10dB increments
Audio output (for scope, spectrum analyzer, etc)
DC output for transcript in dB
Input for accessories
250 mA/hour 9.6 V rechargeable and removable battery
Indication of under or over saturation by LED’s:
- Left LED: + 7 dB (p-p 100m V)
- Right LED: -30 dB (p-p 100m V)
Warranty: one year parts and labor

Technical Data

Measuring ranges of:	-10 to 0 db, 0 to + 99 db (0db = 1mv)
Conversion error:	+/- 1 dB
Average signal/noise ratio:	-5 dB /m v
Oscillator frequency:	38.40 kHz
4th order Butterworth low pass filter:	2 kHz
–3 dB bandwith:	36.70 – 38.35 – 1.65 kHz, 38.45 – 40.70 – 2.25 kHz
Total bandwidth of the receiver:	3.85 kHz
Input impedance:	ZIN = 3.5 kOhm
Maximum input voltage:	VIN = 100 mV
Charging time:	8 to 10 hours
Charging life without display:	4 hours
Charging life with display:	2 hours
Dimensions in inches (l x w x h):	10.2 x 3 x 2.3
Weight:	2.45 lbs